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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates |
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Records review and baseline data collection - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Inspection methods and technique selection |
| Design, Materials, and Fabrication Rules | 22% | - Welding, qualification, and PWHT requirements - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application |
API Pressure Vessel Inspector Sample Questions:
1. After a new vessel has been installed, what must be done in order accept the vessel for operation?
A) Base line thickness readings must be taken per API 572
B) A first internal inspection, however if a manufactures' data report (U1) assuring that the vessel is satisfactory for its intended service is available the first internal may be waived
C) Base line thickness reading must be taken per NBIC regulation 6
D) A first internal inspection.
2. What is the standard interval for external inspections under API-510 for vessels in severe service conditions?
A) 10 years
B) 3 years
C) 1 year
D) 5 years
3. According to API-510, what is the required frequency for checking the calibration of pressure testing equipment?
A) Every five years
B) Annually
C) Every two years
D) Before each use
4. According to API-510, which is not a recognized method for determining the thickness of a pressure vessel?
A) Ultrasonic testing
B) Caliper measurement
C) Radiographic testing
D) Thermal imaging
5. Who determines if a temporary fillet weld patch may be used in a repair?
A) Any of these
B) A repair organization which holds a valid NBIC R stamp
C) The API authorized inspector
D) An engineer competent in pressure vessel design and the API authorized inspector
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: C | Question # 3 Answer: B | Question # 4 Answer: D | Question # 5 Answer: D |
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